Corrosion Protection

Protecting your valuable metal components from corrosion damage is easily accomplished utilizing  Moisture Barrier Bags, Vapor Corrosion Inhibitors, Desiccants or a combination of several of these materials.

Volatile Corrosion Inhibitors (VCI's)

VCI's work by aligning molecules on the surface of the metal to a depth of 3 to 5 molecules. This layer of molecules neutralizes the charged surface and creates a barrier that prevents oxidation. The Corrosion Cell (the flow of electrons in the metal and the flow of ions in the electrolytic surface layer) is unable to establish itself. Therefore, corrosion is halted.

VCI’s are specifically formulated for different types of metals the main categories are:

  • Ferrous products

  • Non-Ferrous Products

  • Mixed Metal Products

VCI’s are available in either:

Paper (bags, rolls, chips)
  • VCI Poly Kraft Bags are custom made to order. Sizes start at 3" x 5". Submit your size and requirements using the Request a Quote form for pricing and minimum order quantities.
     

  • VCI Paper Rolls there are several formulations available based on metal type. Available in roll widths of 36" and 48" and roll lengths of 200 yards.
     

  • VCI Chips available in 1" x 1" x 0.125" thick VCI impregnated solid fiber chips 1000 per bag.

Plastic (bags, stretch wrap)
  • VCI-Treated 4 mil Poly Bags available in these sizes (1000 per case):

    • 3 x 5

    • 9 x 12

    • 4 x 6

    • 12 x 12

    • 6 x 8

    • 12 x 18

     

  • VCI-Treated Stretch Wrap available in 18" x 1500' rolls, 100 gauge, 4 rolls per case.

Sprays & Liquid Coatings
  • Aerosol Cans (11oz.) available in these formulations:

    • Heavy Duty Outdoor Protection

    • VCI Corrosion Preventive Lubricant

    • Industrial Corrosion Protection

    • Indoor Rust Inhibitor

    • Corrosion Protection of Precision Parts

    • Metalwork Corrosion Preventative


Moisture Barrier Bags

Specially constructed bags that help prevent corrosion by reducing the amount of ambient moisture that can leech through conventional poly bags. These bags are made up of layers of materials that have low MVTR's (Moisture Vapor Transmission Rates) and can be ordered to be heat sealable.

  • Poly Laminates (Clear) - Very good moisture barrier for shorter term use.

  • Foil/Poly Laminates (Opaque) - Excellent moisture barrier for longer term use.


Desiccants & Humidity Indicator Cards

Desiccants

A desiccant is a substance used to absorb and retain moisture within a sealed shipping container. Desiccants are used in rigid containers (such as a wooden crate or plastic box) and also in flexible containers (such as a barrier bag or envelope).

The 2 major types of desiccant used in shipping applications are clay and silica gel. Individual packet sizes are indicated in "units". A unit of desiccant is approximately 1 ounce.


Desiccant is available in these unit sizes and quantities:
 
Unit Size Quantity Per
1/6 unit 1200 pcs. 5 gallon pail
1/3 unit 700 pcs. 5 gallon pail
1/2 unit 550 pcs. 5 gallon pail
1 unit 1300 pcs. 30 gallon drum
  300 pcs. 5 gallon pail
2 units 800 pcs. 30 gallon drum
  150 pcs. 5 gallon pail
4 units 500 pcs. 30 gallon drum
8 units 300 pcs. 30 gallon drum
16 units 150 pcs. 30 gallon drum

How much desiccant do I need?

Here are 2 simple formulas to determine the amount of desiccant needed, based on container type.

  • Rigid Container (wooden crate, plastic box, etc.)
    Use 1.2 units of desiccant per cubic foot.
     
  • Flexible Container (barrier bags, envelopes, etc.)
    Use 1.6 units of desiccant per square foot of barrier material (include square footage for both sides of bag or pouch when calculating).

Humidity Indicator Cards

Humidity Indicator Cards are used to determine the percentage of humidity present in a sealed shipping container. They are often used in conjunction with desiccant.

Humidity indicator cards are available in these types and quantities:

Card Type Humidity

Quantity

3 Spot 5%, 10%, 60% 125 cards per can
3 Spot 5%, 10%, 15% 125 cards per can
3 Spot 30%, 40%, 50% 125 cards per can
6 Spot 10%, 20%, 30%, 40%, 50%, 60% 200 cards per can

 


Champlin-Packrite
236 Hamilton Street
Hartford, CT 06106
info@champlincompany.com

800-458-5261  •  860-951-9217  •  860-951-3464 fax